Custom RTO Systems

Custom RTO (Regenerative Thermal Oxidizer) Systems are engineered for industrial processes with complex VOC emission characteristics, variable airflow, or strict site constraints. These solutions are designed on a project basis to ensure stable VOC destruction, energy efficiency, and long-term environmental compliance.

What Is a Custom RTO System?

A Custom RTO system is designed specifically around the client’s exhaust composition, operating conditions, and plant layout. Unlike standardized units, custom systems address fluctuating VOC loads, mixed solvents, high moisture content, or process integration requirements.

Engineering focuses on achieving consistent destruction efficiency while optimizing heat recovery and operational stability.

System Engineering & Working Principle

• Process data analysis and VOC characterization
• Customized airflow distribution and chamber sizing
• Regenerative ceramic heat storage design
• Adaptive valve switching logic
• Stable oxidation under variable load conditions

The regenerative thermal oxidation principle remains the same, while system configuration is adapted to project-specific requirements.

Typical Design Parameters

• Airflow capacity: engineered based on process demand
• VOC concentration: low to high, including mixed solvents
• VOC destruction efficiency: ≥ 99%
• Thermal heat recovery efficiency: up to 95%
• Continuous or batch operation compatibility

Custom Configurations & Engineering Options

• 2-bed, 3-bed, or rotary RTO configurations
• Advanced pre-treatment systems (dust, tar, mist removal)
• High-temperature or corrosion-resistant materials
• Energy recovery integration (hot air, thermal oil, steam)
• Explosion protection and safety interlock systems

Industries & Complex Applications

• Chemical and specialty chemical plants
• Automotive and industrial coating lines
• Pharmaceutical and fine chemical processes
• Electronics and lithium battery manufacturing
• Printing, packaging, and solvent-intensive operations

Environmental Compliance & Project Requirements

Custom RTO systems are engineered to meet project-specific emission limits, operational safety standards, and environmental compliance targets.

Design considerations include local regulations, plant safety requirements, and long-term operational reliability.

Custom Engineering & EPC Support

• Process evaluation and feasibility study
• Thermal and airflow calculation
• Detailed engineering and manufacturing
• OEM, EPC, and turnkey project support
• Commissioning and operator training

Why Choose Our Custom RTO Systems

• Engineering-driven custom system design
• Experience with complex VOC treatment projects
• In-house manufacturing and quality control
• Flexible integration with existing production lines
• Professional project execution and support

Discuss Your Custom RTO Project

Share your exhaust data, VOC composition, and site conditions. Our engineering team will develop a tailored RTO solution for your application.