Standard RTO Systems

Standard RTO Systems

Standard RTO (Regenerative Thermal Oxidizer) Systems are designed for reliable and efficient destruction of industrial VOC emissions under stable operating conditions. These systems provide a proven solution for factories seeking regulatory compliance, energy efficiency, and long-term operational stability.

What Are Standard RTO Systems?

Standard RTO systems utilize regenerative heat exchange technology to thermally oxidize volatile organic compounds (VOCs) at high temperatures. By storing and reusing heat through ceramic media beds, these systems achieve high destruction efficiency while minimizing fuel consumption.

They are widely applied in industrial processes with predictable airflow rates and VOC concentrations, offering a cost-effective and environmentally compliant solution.

System Design & Working Principle

  • VOC-laden exhaust gas enters the RTO chamber
  • Ceramic heat storage media preheats incoming air
  • Oxidation occurs at controlled high temperature
  • Clean exhaust transfers heat back to ceramic beds
  • Flow direction switches automatically for continuous operation

This regenerative process significantly reduces auxiliary fuel demand and ensures stable VOC destruction performance.

Key Specifications & Operating Parameters

  • Airflow capacity: typically 5,000 – 100,000 Nm³/h
  • VOC concentration range: low to medium
  • VOC destruction efficiency: ≥ 99%
  • Thermal heat recovery efficiency: up to 95%
  • Continuous automatic operation

Standard Configurations & Options

  • 2-bed or 3-bed RTO configuration
  • Integrated burner and combustion control system
  • Ceramic heat storage media
  • PLC-based automatic valve switching
  • Optional pre-treatment units for particulate removal

Applicable Industries & Applications

  • Chemical and petrochemical manufacturing
  • Coating, painting, and surface finishing lines
  • Pharmaceutical production facilities
  • Electronics and semiconductor processes
  • Printing and solvent-based operations

Environmental Compliance & Emission Control

Standard RTO systems are designed to support compliance with common industrial VOC emission regulations by achieving stable destruction efficiency and controlled exhaust temperatures.

System design considers local environmental requirements, safety standards, and long-term emission control reliability.

Custom Engineering & Project Support

Although based on standardized designs, each RTO system can be engineered to match specific process conditions, layout constraints, and emission characteristics.

  • Process data evaluation
  • System sizing and thermal calculation
  • OEM and EPC project support
  • Installation guidance and commissioning

Why Choose Our Standard RTO Systems

  • Proven regenerative thermal oxidation technology
  • Engineering-focused system design
  • Strict manufacturing and quality control
  • Long-term operational reliability
  • Professional technical and after-sales support

Start Your VOC Control Project

Provide your airflow, VOC concentration, and process details. Our engineering team will evaluate and recommend a suitable Standard RTO system.